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LND 101
Term 1
3 credits

Commercial Washer-Extractor Mechanics, Bearings, and Suspension Systems

This foundational course prepares service technicians to maintain, diagnose, and overhaul heavy industrial washer-extractors. Learners explore structural framing, cylinder geometry, drive transmissions, mechanical seals, and dynamic load physics unique to commercial wash wheels. Emphasizing preventative maintenance and mechanical integrity, the curriculum systematically details main trunnion shafts, spherical and tapered roller bearing arrangements, dynamic water seals, and structural suspension components, including pneumatic air bags, heavy coil springs, and hydraulic dampening cylinders. Students evaluate dynamic imbalance forces, centrifugal extraction stress governed by $G\text{-factor}$, and rotational vibration harmonics. Through extensive practical lab exercises and analytical problem-solving, technicians learn systematic disassembly, precise tolerance measurement using dial indicators and micrometers, hydraulic puller operations, and dynamic rebalancing. The course culminates in an end-to-end mechanical overhaul and alignment evaluation, preparing technicians to maximize machine uptime, extend component lifecycles, and ensure workplace safety across commercial, hospitality, and institutional laundry processing facilities.

InstructorJacob Calhoun

Course outline

Lectures, virtual labs, and graded assignments — completed in your browser.

01Lesson 1: Washer-Extractor Structural Anatomy, Frame Types, and Foundation Mountinglecture
02Lesson 2: Basket Geometry, Trunnion Shafts, and Rotational Dynamicslecture
03Lesson 3: Power Transmission: Belts, Pulleys, Clutches, and Gearboxeslecture
04Hands-on Lab: Drive Belt Tensioning, Sheave Alignment, and Pulley Servicelab
05Lesson 5: Bearing Design: Spherical Roller, Tapered Roller, and Pillow Block Assemblieslecture
06Lesson 6: Water Seals, Viton Sleeves, and Wet-End Seal Lubrication Systemslecture
07Lesson 7: Bearing Failure Modes, Lubrication Schedules, and Vibration Analysislecture
08Hands-on Lab: Main Shaft Bearing and Seal Removal and Press Installationlab
09Lesson 9: Rigid-Mount vs. Freestanding Suspension Engineering and Physicslecture
10Lesson 10: Shock Absorbers, Dampeners, Coil Springs, and Airbag Levelling Systemslecture
11Hands-on Lab: Suspension Tuning, Damper Replacement, and Out-of-Balance Switch Calibrationlab
12Lesson 12: Door Interlocks, Mechanical Latches, and Shell Gasket Sealslecture
13Lesson 13: Braking Systems, Dynamic Deceleration, and Mechanical Troubleshooting Procedureslecture
14Capstone Service Project: Capstone Project: Comprehensive Washer-Extractor Mechanical Inspection and Teardown Overhaulassignment

Syllabus

["Week 1: Lesson 1: Washer-Extractor Structural Anatomy, Frame Types, and Foundation Mounting", "Week 2: Lesson 2: Basket Geometry, Trunnion Shafts, and Rotational Dynamics", "Week 3: Lesson 3: Power Transmission: Belts, Pulleys, Clutches, and Gearboxes", "Week 4: Hands-on Lab: Drive Belt Tensioning, Sheave Alignment, and Pulley Service", "Week 5: Lesson 5: Bearing Design: Spherical Roller, Tapered Roller, and Pillow Block Assemblies", "Week 6: Lesson 6: Water Seals, Viton Sleeves, and Wet-End Seal Lubrication Systems", "Week 7: Lesson 7: Bearing Failure Modes, Lubrication Schedules, and Vibration Analysis", "Week 8: Hands-on Lab: Main Shaft Bearing and Seal Removal and Press Installation", "Week 9: Lesson 9: Rigid-Mount vs. Freestanding Suspension Engineering and Physics", "Week 10: Lesson 10: Shock Absorbers, Dampeners, Coil Springs, and Airbag Levelling Systems", "Week 11: Hands-on Lab: Suspension Tuning, Damper Replacement, and Out-of-Balance Switch Calibration", "Week 12: Lesson 12: Door Interlocks, Mechanical Latches, and Shell Gasket Seals", "Week 13: Lesson 13: Braking Systems, Dynamic Deceleration, and Mechanical Troubleshooting Procedures", "Week 14: Capstone Service Project: Capstone Project: Comprehensive Washer-Extractor Mechanical Inspection and Teardown Overhaul"]